Fully Automatic Exercise Book Machine (Reel to Bookline) Bolt RB
Engineered for maximum throughput, the Bolt RB series delivers continuous reel-to-book production at high speed, ensuring consistent output quality and stable operation across large-scale manufacturing environments.
Max. Speed*
500
Meters/Minute
Max. Conv. Strokes*
80
Cycles/Minute
Ups
6
Maximum
Fully Automatic Exercise Book Machine
A complete production system that integrates printing, cutting, collating, stitching, and finishing into a single workflow.
Bolt RB104 MAX
Bolt RB104®
Bolt RB104 LC™
Bolt RB120™
Technical Specification
| Model | Bolt RB104 MAX | Bolt RB104® | Bolt RB104 LC™ | Bolt RB120™ |
|---|---|---|---|---|
| Web Speed* (meters/minute) | 500 | 400 | 400 (350 for drawing books) |
400 |
| Converting Strokes* (cycles/minute) | 80 | 60 | 50 | 60 |
| Number of Ups (max.) | 5 | 5 | 5 | 6 |
| Reel Width (mm) | 400 to 1040 | 400 to 1040 | 400 to 1040 | 600 to 1200 |
| Printing Width (mm) | 400 to 1030 | 400 to 1030 | 400 to 1030 | 600 to 1190 |
| Reel Diameter (mm) | 1400 | 1400 | 1400 | 1400 |
| Core I.D. (mm) | 76.2 | 76.2 | 76.2 | 76.2 |
| Reel Weight (kgs.) | 1500 | 1500 | 1500 | 1700 |
| Printing Tower | 2 color flexo units on each side | 2 color flexo units on each side | 2 color flexo units on each side | 2 color flexo units on each side |
| Printing & Cutting Length (mm) | 290 to 450 (Variation of 5 mm) |
290 to 450 (Variation of 5 mm) |
290 to 700 (Variation of 5 mm) |
290 to 450 (Variation of 5 mm) |
| Sheet Count | 4 to 50 sheets (16 to 200 pages) |
4 to 50 sheets (16 to 200 pages) |
4 to 50 sheets (16 to 200 pages) |
4 to 50 sheets (16 to 200 pages) |
| Paper (GSM) | 45 to 70 | 45 to 70 | 45 to 70 | 45 to 70 |
| Index & Title (GSM) | 50 to 600 | 50 to 600 | 50 to 600 | 50 to 600 |
| Max. Stitching Thickness (mm) | 5 | 5 | 5 | 5 |
| Rec. Floor Space (L x W x H) (meters) | 27 X 10 X 4 | 27 X 10 X 4 | 31 X 10 X 4 | 27 X 10 X 4 |
| * Machine speed and converting strokes will depend on GSM of paper, book size and number of pages per book. | ||||
Unitwise Features
Waste Removal Suction Blower
Centralised trim waste collection to keep the machine area clean for smooth operation.
High-Tech Control Panel with H.M.I. / PLC
A suitable control panel for operating all electrical and electronic components.
Book Flipping & Title Design Mixing Table
A book delivery table with book flipping arrangement, a mixing table for different title covers, and uniform stacking.
Book Separating & Cutting Unit
A robust and patented book separating & cutting unit.
Mechanical Square Back Pressing Unit
A mechanical square presser for the best quality back squaring / edge squaring that is synchronized with machine speed. It also offers low maintenance and a fast setting time.
Advanced Stitching Unit
An advanced stitching unit to achieve the latest designs and a consistent pinning quality, paired with an advanced servo system. No bunching and pinning is done by machine.
Side Pile Delivery
Provides a counted and uniform pile of printed sheets with a title cover.
No Paper Bunch, No Title Cover
No manual intervention required for cover feeding or for taking additional covers.
Advance Paper Counting Unit
HMI allows operators to easily change the number of sheets or pages directly, eliminating the need for manual gear changes.
Heavy Duty Printing Tower
Robust printing tower with automatic ink circulation, dual trays, and a float sensor for low ink alerts and auto stop.
Automatic Decurling System
No manual intervention for de-curling adjustments when reel diameter changes.
Shaftless Reel Unwind Stand with Reel Dia Sensor
A hydraulic floor pickup system for effortless reel loading and a reel diameter sensor. It also includes a scale for accurate web centering and a pneumo-hydraulic web guiding system to maintain alignment.
Advantages
High output
High-quality end product
High level of automation
Low production cost
Minimum manpower
Consistent performance
Excellent quality output
Short payback period
Higher profitability and longer life
Easy to operate & low in maintenance cost
Addons
Auto Splicer
Splicing speed – 90 m/min
Chamber Doctor Blade System
1 / 2 Col. On one side for In-line cover printing up to 230 GSM
Reel Form Inserter
1 / 2 Col. On one side for In-line cover printing up to 230 GSM
Side Pile Delivery
Pile height – 900 mm
Universal Round Corner Cutting Unit
Strokes – 60 cycles/min (For Regular Machine)
Strokes – 60 cycles/min (For Regular Machine), 50 cycles/min (For Long Cut Machine)
In-Line Shrink Wrapping Machine
Strokes – 80 cycles/min
End products
Staple Pin Exercise Notebooks
Drawing Books
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