Automatic Filler Paper Machine Prime RF120
The Prime RF series is designed for high-speed production of filler paper with precise punching, counting, and stacking. It ensures consistent output quality with efficient automation and stable performance.
Max. Speed*
300
Meters/Minute
Max. Conv. Strokes*
40
Cycles/Minute
Ups
6
Maximum
Automatic Filler Paper Machine
An automatic system that converts paper reels into accurately cut, punched, and counted sheets, delivering organized stacks suitable for filler paper and loose-leaf applications with smooth and efficient workflow.
Prime RF120
Technical Specification
| Model | Prime RF120 |
|---|---|
| Web Speed* (meters/minute) | 300 |
| Converting Stroke* (cycles/minute) | 40 |
| Number of Ups (max.) | 6 |
| Reel Width (mm) | 600 to 1200 |
| Printing Width (mm) | 600 to 1190 |
| Reel Diameter (mm) | 1400 |
| Core I.D. (mm) | 76.2 |
| Reel Weight (Kgs.) | 1700 |
| Printing Tower | 2 color flexo units on each side |
| Printing Length (mm) | 340 to 680 (variation of 2.5 mm) |
| Cutting Length (mm) | 210 to 340 (variation of 2.5 mm) |
| Sheet Count | 6 to 30 |
| Paper (GSM) | 45 to 70 |
| Index & Title (GSM) | 50 to 400 |
| Max. Punching Thickness Capacity* (mm) | 2.5 (2000 GSM) |
| Rec. Floor Space (L x W x H) (meters) | 22 X 13 X 4 |
| * Machine Speed and Converting Strokes will depend on bunch sheet count, cut size and GSM of the paper being used. | |
Unitwise Features
Round Corner Cutting Unit
Inline and accurate round corner cutting of book bunch.
Book Bunch Gathering Unit
Ensures precise counting and uniform stacking for smooth handling. Allows quick job changes and supports stacking up to 400 sheets.
Book Separating Cutting Unit
Robust unit delivers accurate cutting and separation of book bunches. The suction blower collects trims with speed synchronization and an easy scale-based setup.
Punching Unit
Sturdy punching unit ensures precise, multi-hole punching. Features hardened components and easily replaceable dies for flexibility and durability.
Waste Removal Suction Blower
Centralised trim waste collection to keep the machine area clean for smooth operation.
No Paper Bunch, No Title Cover
No manual intervention required for cover feeding or for taking additional covers.
Advance Paper Counting Unit
HMI allows operators to easily change the number of sheets or pages directly, eliminating the need for manual gear changes.
Heavy Duty Printing Tower
Robust printing tower with automatic ink circulation, dual trays, and a float sensor for low ink alerts and auto stop.
Automatic Decurling System
No manual intervention for de-curling adjustments when reel diameter changes.
Shaftless Reel Unwind Stand with Reel Dia Sensor
A hydraulic floor pickup system for effortless reel loading and a reel diameter sensor. It also includes a scale for accurate web centering and a pneumo-hydraulic web guiding system to maintain alignment.
Advantages
High output
High-quality end products
High level of automation
Low production cost
Minimum manpower
Consistent performance
Excellent quality output
Longer life
Easy to operate & very low maintenance
Addons
Auto Splicer
Splicing speed – 90 m/min
Universal Round Corner Cutting Unit
Strokes – 50 cycles/min
In-Line Shrink Wrapping Machine
Strokes – 80 cycles/min
Single / Double Ring Binding Unit
Strokes – 25 cycles/min
End products
Filler Paper
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