Automatic Exercise Book Machine
A reel-to-pile system that converts paper reels into accurately cut, counted, and stacked sheet piles, enabling efficient sheet preparation with smooth workflow and consistent production performance.
Bolt RP104™
Uno RP104™
Nova RP104 LC+
Technical Specification
| Model | Bolt RP104™ | Uno RP104™ | Nova RP104 LC+™ |
|---|---|---|---|
| Web Speed* (meters/minute) | 400 | 200 | 300 |
| Converting Strokes* (cycles/minute) | 60 | 40 | 40 |
| Reel Width (mm) | 400 to 1040 | 400 to 1040 | 400 to 1040 |
| Printing Width (mm) | 400 to 1030 | 400 to 1030 | 400 to 1030 |
| Reel Diameter (mm) | 1400 | 1200 | 1400 |
| Core I.D. (mm) | 76.2 | 70 to 100 | 76.2 |
| Reel Weight (Kgs.) | 1500 | 1100 | 1500 |
| Printing Tower | 2 color flexo unit each side | 2 color flexo unit each side | 2 color flexo unit each side |
| Printing & Cutting Length (mm) | 290 to 450 (variation of 5 mm) |
290 to 450 (variation of 5 mm) |
290 to 450 (variation of 5 mm) | 450 to 700 (variation of 10 mm) |
| Printing & Cutting Length (mm) (With Fold) | – | – | 350 to 450 (variation of 5 mm) | 450 to 860 (variation of 10 mm) |
| Stack Height (mm) | 1600 (28 reams) | 1600 (28 reams) | 1600 (28 reams) |
| Sheet Count | 4 to 50 sheets (16 to 200 pages) |
4 to 50 sheets (16 to 200 pages) |
4 to 50 sheets (16 to 200 pages) |
| Paper (GSM) | 45 to 70 | 45 to 70 | 45 to 60 |
| Index & Title (GSM) | 50 to 600 | 50 to 600 | 50 to 600 |
| Rec. Floor Space (L x W x H) (meters) | 24 X 10 X 4 | 19 X 10 X 4 | 21 X 9 X 3.5 |
| Sheet Count & Folding Capacity | – | – | Single Fold 4 to 18 Sheets | Double Fold 4 to 12 Sheets |
| * Machine speed and converting strokes will depend on the quality & GSM of the paper and the number of pages.
* Nova RP104 LC+ with folding attachment. |
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Unitwise Features
High Pile Delivery Unit
Delivers consistently printed sheets with neat stacking. Accurate jogging ensures proper alignment and uniform output quality.
No Paper Bunch, No Title Cover
No manual intervention required for cover feeding or for taking additional covers.
Advance Paper Counting Unit
HMI allows operators to easily change the number of sheets or pages directly, eliminating the need for manual gear changes.
Heavy Duty Printing Tower
Robust structure with automatic ink circulation ensures consistent printing. Dual trays and a float sensor ensure proper ink flow and a low-level auto-stop.
Automatic Decurling System
No manual intervention for de-curling adjustments when reel diameter changes.
Shaftless Reel Unwind Stand with Reel Dia Sensor
A hydraulic floor pickup system for effortless reel loading and a reel diameter sensor. It also includes a scale for accurate web centering and a pneumo-hydraulic web guiding system to maintain alignment.
Advantages
More output
High-quality end product
High level of automation
Low production Cost
Minimum manpower
Consistent performance
Excellent quality output
Longer Life
Easy to operate & low maintenance cost
Addons
Auto Splicer
Splicing speed – 90 m/min
Chamber Doctor Blade System
Precise Inking at high speed
Reel Form Inserter
1 / 2 Col. On one side, for the In-line cover printing up to 230 GSM
Long Cut Capability in Bolt
460 to 900 mm
End products
Folded Bunch
Counted Ruling/Flexo Printed Sheet
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